Rigid Case Packing

Specifications :

Product: 1 ltr, 500ml Lube oil filled HDPE Bottles

Speed :

  • 120Bottles/min ;Matrix– 4x5=20 for 1000ml
  • 120Bottles/min ;Matrix– 4x5=20 for 500ml

MACHINE DESCRIPTION
Our system includes :

  • Module M1 (Infeed pick up Conveyor): The filled bottles will come on the infeed Conveyor of 3.6 mtr long
  • Module M2 (Matrix Conveyor): The bottles move forward to M2 through diverter onto Matrix conveyor. The matrix of (4x5=20 bottles) will be formed on this conveyor.
  • Module M3 (carton infeed): Formed cartons will be move on a this conveyor of 2.4mtr long Belt Conveyor.
  • Module M4 (case packer): The Matrix of bottles from Matrix conveyor are picked up and placed inside empty cartons at the case packer junction. The pickup of bottles will be made by a specially designed Grippers to ensure that every bottle from the matrix is picked-up.

Online After Seal leak testing by the principle of fall in internal force :-

After seal online leak detector cum package validation machine was developed by us so that one can reject the leaking bottles online without damaging the temper evident seal or opening the cap of an induction sealed bottles or otherwise sealed bottles.

This machine is a high speed online equipment with state of art hardware and touch screen HMI which displays the accept and reject count together with the graphic display of fall in internal force due to leakage.

This machine is operated by three servomotors and precision gearbox with less than 6 micron backlesh to achieve high efficiency and long life of the equipment.

The infeed magic conveyor sends one pack at a time which could be matched to the output feed of the filling and sealing machine.

The rejected packages are collected on the rejection table by a diverter where as the accepted bottles go ahead for final packing.

This is an intelligent machine which has a teach mode in order to set the acceptable levels in the fall of internal force.

It can detect less than 50 micron pinholes in the package under test. Even can detect under filled bottles by say 10 to 15% of the final volume, hence rejects empty or under filled bottles even if they are properly sealed.

  • Air Consumption : 1CFM.
  • Maximum Pressure : 6 kg /cm2.
  • Minimum Pressure : 4 kg /cm2.
  • Input Power Supply : 415 VAC, 50Hz, 16 Amps.
  • PLC Based Control Panel.
  • Auto & Manual modes for Working..
  • Speed : For 1000ml: 80 to 90 bpm*.
  • Indicated speeds can vary according to the speed of Conveyors.
  • User friendly LCD Touch Screen Last 10 bottle’s data displayed in MMI screen.
  • Daily production display with Reset facility.
  • Rejecter with buzzer to indicate reject bottle.
  • Data logging possible on request.